Showing posts with label ESI. Show all posts
Showing posts with label ESI. Show all posts

Dec 4, 2009

ESI Announces the Sheet Metal Forming Simulation Suite Version 2009

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ESI Group, pioneer and world-leading supplier of digital simulation software for prototyping and manufacturing processes, announced today the release of its Sheet Metal Forming Simulation Suite Version 2009, including PAM-STAMP 2G and PAM-TUBE 2G. Dedicated to all engineers involved in the Sheet Metal Forming process, the main objective of the simulation suite is to significantly shorten time to market by allowing users to make fast decisions from an early stage of the design right through to production in a continuous improvement process and within a collaborative environment.

PAM-STAMP 2G, ESI’s complete and integrated streamlined stamping solution, covers the entire tooling process and provides a trade-oriented application for Automotive, Aerospace, and general Sheet Metal Forming applications.

While PAM-STAMP 2G Version 2009 keeps on improving the accuracy of the simulation with precise springback results and capabilities extension, this latest release includes several new process simulations, such as:

  • Rollhemming, enabling the simulation of the real robotic roller movement;
  • Superplastic forming;
  • Buckling analysis for stamping process instability analysis.

In addition, as well as offering a number of optimization tools including Blank outline optimization, Trim line optimization and Die compensation which drastically reduce cost and time, PAM-STAMP 2G’s performance has been improved thanks to the set-up simplification through automatic tools, multi-layer material dedicated set-up and new post-process functionalities.

PAM-TUBE 2G Version 2009 also hosts a variety of enhancements based on users’ feedback from the last version, among which:

  • Design of the pre-forming tools, providing the end-user with a more complete end-to-end solution for complicated hydro forming parts;
  • Functionalities improvements and simplifications in Tubemaker, such as a true one-click solution for the addendum creation;
  • Interactive creation of tailored tube as well as the subsequent simulation through all stages for bending and hydro forming to meet the growing demand for special parts with tailored material and/or thickness;
  • Automated bending macro creator to simulate multi-stage processes;
  • Support for 3 new variations of bending: stretch-, press- and freeform bending.

The Sheet Metal Forming Simulation Suite’s latest release thereby offers an accurate and realistic modeling tool for tube forming simulation, which includes an intuitive pre-processing module leading the user through process design in order to ensure better forming results.

“The most significant state-of-the-art physical parameters identified by PSA’s hemming specialists were integrated into PAM-STAMP 2G,” said Patrice Auger, R&D Manager for Assembly processes PSA-Peugeot-Citroën. “Validated through real-life industrial cases, this new tool has quickly become essential to guarantee successful product definition and process reliability.”

“The enhancements within PAM-STAMP 2G Version 2009 represent a significant advancement in the software’s modeling capabilities. The usage of simulation for predicting new industrial processes is also enlarged thanks to the set up focusing on real industrial data,” said Caroline Borot, Sheet Metal Forming Product Manager, ESI Group. “Those benefits, coupled with continuous improvements in our core strengths which are stamping accuracy and springback prediction, deliver great value to ESI’s customers”.

Visit http://www.esi-group.com/ for more information.

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Dec 2, 2009

ESI Releases the PAM-CEM Simulation Suite Version 2009

esi-logo ESI Group , pioneer and world-leading supplier of digital simulation software for prototyping and manufacturing processes, announced today the release of the 2009 version of its PAM-CEM software package for Computational Electromagnetics.

The PAM-CEM Simulation Suite offers unique industrial coupling capabilities to fully address realistic models in their early design stage and to assess real electromagnetic multi-scale phenomena occurring in the middle and high frequency ranges. A major benefit to end users is PAM-CEM’s ability to handle fully equipped 3D models featuring on-board complex antennas, as well as realistic cable networks.

PAM-CEM Version 2009 includes several key enhancements of significant benefit for transportation, aeronautics and defense, as well as telecommunications and electronics industries, among which:

  • Direct access to the electromagnetic fields radiated in the so-called “near zone” surrounding the 3D computational domain and allowing to account for distant antennas or high frequency on-board automotive RADAR devices, without major computational drawbacks
  • Improvement of the EMS (Immunity) interpolation scheme allowing Cable Networks to run very close to the metallic (meshed) structures and thus avoiding hand-made running path redesign
  • Full review of the PAM-CEM/FD output process with dedicated calibrating and/or normalizing options (fully automatic or user controlled), dedicated output of induced currents along Cable Networks for 3D display with Visual-Viewer

The overall performance, including graphical user interface and ease-of-use, has been significantly improved in this latest release with the development of Visual-CEM 5.5, a dedicated user environment allowing the management of billions of unknowns, leading to higher operating frequencies.

“Together with the very first Visual-CEM dedicated environment, issued earlier this year, the PAM-CEM 2009.0 release helps our customers analyze and design within a continuously expanding electromagnetic spectrum”, said Dr. Jean-Claude Kedzia, PAM-CEM Product Manager, ESI Group. “Realistic modelling with an increasing operating frequency is the challenge not only for Aeronautics & Defense, but other industries as well. With all of the new navigation and anti-collision systems, industrial requirements from the automotive sector are now quite similar when targeting Active Safety.”

For more information, please visit: www.esi-group.com/products/cem

 

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Nov 1, 2009

ESI Announces The Welding Simulation Suite 2009

esi-logo The Ideal Design Evaluation Tool for Welding Industrials.

ESI Group, pioneer and world-leading supplier of digital simulation software for prototyping and manufacturing processes, announced today the release of its Welding Simulation Suite version 2009, including Weld Planner and PAM-ASSEMBLY. Dedicated to all engineers who manage the welding assembly of large and complex welded designs, the main objective of the simulation suite is to significantly reduce time and cost to arrive at the bill of material and at a feasible process design.

In the early design and process evaluation phase, Weld Planner is first used to quickly evaluate numbers and positions of welds, clamping conditions, and design. While its dedicated GUI, ease of use and simulation speed meet the requirements of product and process design, Weld Planner allows finding the best possible design in the shortest possible time range.

PAM-ASSEMBLY is then used to validate the preliminary decisions taken. The complete physics of material is computed in local models, thus feeding the global model which is used to compute the overall distortion. Therefore, the computational effort is reduced from months to minutes, without losing any precision.

Version 2009 of ESI’s Welding Simulation Suite is embedded in a complete CAE environment, including dedicated meshing and post-processing tools.

“Weld Planner has been used at the National Metals Technology Centre (NAMTEC) for modeling welding deformation of large and complex assemblies.  We have found that the software is very fast and straightforward to achieve rapid results, even for large mesh densities with a high number of welds”, said Dr. Kathryn Jackson, Technologist, NAMTEC. “The intuitive graphical interface has enabled us to define weld lines and clamps easily.  The 'process definition' tool has been used to explore a range of weld sequences and clamping configurations rapidly, and therefore Weld Planner is ideal for investigating a high number of iterations of weld sequences at an early stage of the design process.”

“Rolls Royce found Weld Planner impressive due to the time taken to perform the analysis, the quality of results produced and the flexibility it offered in the early design cycle”, said Scott Wood, CEng MIMechE – Mechanical Engineer - Advanced Engineering, Transmissions, Structures & Drives, Rolls-Royce. “Weld Planner enabled an investigation of the fabrication route to be integrated with the thermo-mechanical design stages of the assembly.”

ESI offers training which lasts just one day and includes a step-by-step ‘getting started’ session to help users get the job done.

For more information, please visit: http://www.esi-group.com/